Red-lion ProducTVity Station User Manual Page 1

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1
z READY TO DEPLOY PLANT FLOOR VISUALIZATION SYSTEM
z CREATES HI-DEFINITION KEY-PERFORMANCE INDICATOR AND
ANDON MESSAGE BOARDS
z 720p DVI OUTPUT SUPPORTS 720 OR 1080 TVs WITH DVI OR
HDMI INTERFACES
z 200+ COMMUNICATIONS DRIVERS FOR COMMUNICATING
DIRECTLY WITH PLCs, DRIVES, ETC.
z SUPPORTS UP TO 16 CS-SERIES MODULES TO ACCEPT
DIGITAL AND ANALOG SIGNALS
z BUILT-IN WEBSERVER ALLOWS REMOTE VIEW OR CONTROL
FROM ANY INTERNET CONNECTED PC
z PROVIDES EMAIL AND SMS TEXT MESSAGE ALERTS
z INCLUDES 2GB COMPACTFLASH
®
CARD FOR RECORDING
KPIs AND ANDON EVENTS
z SYNCS DATA LOGS TO FTP SERVERS AND MICROSOFT SQL
SERVER
®
z 32-BIT FLOATING POINT MATH ALLOWS CREATION OF
VIRTUALLY ANY KEY PERFORMANCE INDICATOR
z INCLUDES HDMI CABLE AND HDMI/DVI ADAPTER
TO SUPPORT ANY PC OR MONITOR
GENERAL DESCRIPTION
The ProducTVity Station is a ready to deploy solution for displaying
productivity information, andon messaging, and process status on any off-the-
shelf TV, PC monitor and even projectors. The PTV leverages over 200
communications drivers via three independent serial ports and an Ethernet port,
to connect and collect data from virtually any PLC, drive, bar code scanner, etc.
Its 720p (1280 x 720 resolution) DVI output is compatible with both 720p and
1080p/i TVs.
The ProducTVity Station’s built-in data-logger can record any key-
performance indicators, as well as andon events for later review. The PTV can
synchronize the log files with any FTP server and/or Microsoft’s SQL Server for
further analysis.
The ProducTVity Station extends production monitoring to remote personnel
by providing email and text alerts, and its built-in webserver allows productivity
information to be monitored via any networked PC or smart-phone. If enabled,
remote personnel can take partial or full control of the system remotely, allowing
a maintenance person to effect changes without a site visit.
The ProducTVity Station ships complete with a 2GB CompactFlash card, as
well as a DVI to HDMI cable (15´), and HDMI/DVI adapter. The PTV is
programmed with Red Lion’s popular Crimson
®
software.
SOFTWARE
The PTV is programmed with Crimson 3.0 software for Windows
®
XP
Service Pack 2 or later platforms. The software is an easy to use, graphical
interface which allows the configuration of communications, logging, and
stunning visual displays through simple drag and drop steps.
CONTENTS OF PACKAGE
- ProducTVity Station
- Termination Plug
- Terminal Block for connecting power
- Rubber End Cap
- DVI to HDMI Cable (15´)
- HDMI/DVI adapter
- 2 GB CompactFlash card
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller. An independent
and redundant temperature limit indicator with alarm outputs is strongly
recommended.
CompactFlash is a registered trademark of CompactFlash Association.
ProducTVity Station™ – PLANT FLOOR COMMUNICATIONS SOLUTION
Bulletin No. PTV-B
Drawing No. LP0879
Released 08/13
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
CAUTION: Risk of Danger.
Read complete instructions prior to installation
and operation of the unit.
3.35 (85.2)
5.21
(132.4)
4.18 (106.1)
STS
CF
ETHERNET
RS485RS232
USB HOST
RS232/PG
DVI
DIMENSIONS In inches (mm)
C
US LISTED
U
L
R
IND. CONT
. EQ.
34AD
FOR USE IN HAZARDOUS LOCATIONS:
Class I, Division 2, Groups A, B, C, and D
C
US LISTED
U
L
R
3PWL
PROGRAMMABLE
CONTROLLERS
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Summary of Contents

Page 1 - DIMENSIONS In inches (mm)

1 z READY TO DEPLOY PLANT FLOOR VISUALIZATION SYSTEM z CREATES HI-DEFINITION KEY-PERFORMANCE INDICATOR AND ANDON MESSAGE BOARDS z 720p DVI OUTPUT SUPP

Page 2 - SPECIFICATIONS

SPECIFICATIONS1. POWER: 24 VDC ± 10% 450 mA min. (1 module)3.4 Amps max. (16 modules + Expansion Card)Must use NEC Class 2 or Limited Power Source (LP

Page 3 - HARDWARE

3HARDWAREINSTALLATIONDIN rail should be mounted horizontally so that the unit’s ventilation holes are vertical in relation to cabinet orientation. A m

Page 4 - Ethernet (Crossover)

4COMMUNICATION PORTSCOMMUSB/PG+24VCOMMON+24 VCHASSIS GNDWIRINGPOWER CONNECTIONPROGRAMMING PORTSRS232RTSCOMMTxCOMMCTSRxYELLOW LEDGREEN/AMBER LEDCBLPROG

Page 5 - CBLxxxxx*

STSCFETHERNETRS485RS232USB HOSTRS232/PGDVIStandard Ethernet cableCTSTxCOMMRxRTSCOMMRS232TxBRxBRxATxATxBCOMMTxENTxARS485GREEN/AMBER LEDYELLOW LEDCBLxxx

Page 6 - COMMUNICATING WITH THE PTV

6TROUBLESHOOTINGIf for any reason you have trouble operating, connecting, or simply have questions concerning your new PTV, contact Red Lion’s technic

Page 7 - COMPACTFLASH

7DH485 COMMUNICATIONSThe PTV’s RS422/485 COMMS port can also be used for Allen Bradley DH485 communications.WARNING: DO NOT use a standard DH485 cable

Page 8 - ORDERING INFORMATION

ORDERING INFORMATIONTYPE MODEL NO. DESCRIPTION PART NUMBERProducTVity StationPTV1Plant Floor Communications Solution PTV00000Communications Cables (10

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