Red-lion TCU User Manual Page 3
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Table of Contents
GENERALDESCRIPTION ······················································· 1
SAFETYSUMMARY ························································· 2
INSTALLATION&CONNECTIONS················································· 3
InstallationEnvironment ·······················································3
Standard Unit Installation ······················································ 3
NEMA4X/IP65UnitInstallation ················································· 3
Unit Removal Procedure ······················································ 5
RemovingBezelAssembly ····················································5
Installing Bezel Assembly ······················································ 5
Output Modules ····························································· 6
Output Module Restrictions ··················································6
Installing Output Modules ···················································6
Typical Connections ······················································· 6
Select Input Sensor Type ····················································· 7
Select AC Power (115/230 VAC) ················································7
EMCINSTALLATIONGUIDELINES ··············································8
Wiring Connections ·························································· 8
Signal Wiring ···························································· 9
Valve Positioner Wiring ···················································10
Linear DC Output Wiring ···················································10
Second Analog Input Wiring ················································ 10
HeaterCurrentMonitorWiring ··············································11
Program Disable Or User Input Wiring ·········································11
ACPowerWiring ························································11
FRONTPANELDESCRIPTION ·················································· 12
ButtonFunctions ··························································· 12
OPERATIONOVERVIEW ······················································· 13
ControllerPower-up ·························································13
ControllerPowerDown······················································· 13
ProcessStart-up ··························································· 13
Manual (User) & Automatic Operation ··········································13
RemoteAndLocalSetpointOperation ···········································14
i
- THE TEMPERATURE 1
- CONTROLLER 1
- US LISTED 2
- Table of Contents 3
- GENERAL DESCRIPTION 9
- SAFETY SUMMARY 10
- Installation Environment 11
- Standard Unit Installation 11
- Removing Bezel Assembly 13
- Installing Bezel Assembly 13
- Unit Removal Procedure 13
- Output Modules 14
- Select Input Sensor Type 15
- Select AC Power (115/230 VAC) 15
- EMC INSTALLATION GUIDELINES 16
- Wiring Connections 16
- error of 2.5°C/ohm of 17
- FRONT PANEL DESCRIPTION 20
- OPERATION OVERVIEW 21
- Configuration Of Parameters 23
- Parameter Entry 24
- Normal Display Mode 24
- UNPROTECTED PARAMETER MODE 25
- PROTECTED PARAMETER MODE 27
- Front Panel Program Disable 28
- HIDDEN FUNCTION MODE 29
- Input Module (1- In) 30
- Output Module (2-OP) 33
- Lockouts Module (3-LC) 36
- from the temperature 41
- Communication Format 56
- Sending Commands And Data 56
- Receiving Data 59
- PC (Cont’d) 62
- Serial Connections 62
- HEATER CURRENT MONITOR OPTION 65
- VALVE POSITION OPTION 66
- Velocity Mode Valve Control 67
- SECOND ANALOG INPUT OPTION 68
- PID CONTROL 71
- Derivative Time 72
- PID Adjustments 72
- PID Adjustments (Cont’d) 73
- ON/OFF CONTROL 74
- AUTO-TUNE 76
- Initiate Auto-Tune 77
- Plastics Extruder Application 79
- APPENDIX “D” - MANUAL TUNING 89
- Closed Loop Cycling Method 90
- APPENDIX “E” - CALIBRATION 91
- Second Input Check 92
- Heater Current Monitor Check 92
- Second Analog Input Check 92
- Valve Positioner Check 92
- Calibration 92
- UNIT NUMBER 95
- CONFIGURE INPUT 95
- CONFIGURE OUTPUT 95
- CONFIGURE LOCKOUTS 96
- CONFIGURE ALARMS 96
- CONFIGURE COOLING 96
- CONFIGURE SECOND ANALOG INPUT 97
- CONFIGURE VALVE POSITIONER 97
- CONTROLLER OPERATING MODE 97
- HEATER CURRENT MONITOR MODELS 98
- LIMITED WARRANTY 103
- TCU/IM - N 02/13 104
- DRAWING NO. LP0235 104
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